Insert Molding Service
Custom insert molding services for high-quality prototypes and on-demand parts. Get online quotes at a competitive price and short lead time. Rapid Tooling Production as fast as 2 weeks.
STEP | STP | SLDPRT | IPT | PRT | SAT 文件
/01
高质量 部件
Owing certified factories, conducting in-process inspections and dimensional verification after production, guarantee the custom molded parts are consistent in quality regardless of the complex shape with high precision.
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快速交付 时间
With certified domestic factories and a strong supply chain system, we accelerate the product development cycle and bridge the production of your overmolded parts as fast as possible.
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Engineering Support
Working with our experts having 10+ years of experience in the injection molding industry, efficiently complete a turnaround from prototyping to production.
什么是
Insert Molding?
插入成型
Tooling Solutions
Termite Precision also offers customized insert molding services, assisting with design optimization, material selection, and tooling for complex geometries to meet your unique project needs from concept to production.
原型设计
Rapid Tooling
Get easy design feedback and validation through superior quality prototype tooling. Create small batches of plastic molded parts with excellent injection molding prototypes. We excel at manufacturing prototype molds within days to ensure you perform functional tests and validate market interest. We implement affordable aluminum tooling to help you reduce financial risks before full-scale production.
生产
Production Tooling
We create high-quality production molds for high-volume plastic parts production. With high-strength, durable tool steel material, our production tooling is suitable for producing hundreds of thousands of parts. We can vary materials and construction methods according to your unique requirements.
材料
Materials for
插入成型
We offer a broad range of thermoplastic and thermoset materials, each selected for its performance characteristics and suitability for different applications.
塑料
Popular for its good mechanical properties, ABS combines rigidity, strength, and toughness, making it ideal for automotive, consumer goods, and electronics.
ABS Beige (Natural)
ABS Black
ABS Black Antistatic
ABS Milky White
ABS+PC Black
Flame Retardant ABS Beige
Flame Retardant ABS Black
Known for its exceptional impact resistance and clarity, PC is widely used in applications requiring transparency and durability, such as protective gear and automotive components.
Flame Retardant Transparent PC
Food Grade PC-Transparent
PC Black
PC Transparent
PC White
PC Yellowish White
PC+GF30 Black
This material stands out for its excellent clarity and optical properties, making it an excellent choice for applications like lenses, displays, and light fixtures.
PMMA Black
PMMA Transparent
PMMA White
POM is prized for its high precision, low friction, and excellent wear resistance, suitable for mechanical parts like gears and fasteners.
Dark brown (coffee) POM 100AF
POM Black
POM Blue
POM White
Distinguished by its excellent strength and abrasion resistance, Nylon is perfect for high-load bearings and gears due to its durability and flexibility.
PA(Nylon) Blue
PA6 (Nylon)+GF15 Black
PA6 (Nylon)+GF30 Black
PA66 (Nylon) Beige(Natural)
PA66 (Nylon) Black
Known for its high impact strength and flexibility, PE is commonly used in packaging, containers, and piping applications.
PE Black
PE White
Offering outstanding thermal stability and chemical resistance, PEEK is used in aerospace, automotive, and medical implant applications.
PEEK Beige(Natural)
PEEK Black
Features excellent chemical resistance and fatigue properties, making it suitable for automotive parts, consumer goods, and textiles.
Food Grade PP White
PP Black
PP White
PP+GF30 Black
Characterized by its high strength-to-density ratio, HDPE is used for making plastic bottles, corrosion-resistant piping, and geomembranes.
HDPE Black
HDPE White
Offers good dimensional stability and is easy to paint and glue, ideal for retail product housings and parts.
HIPS Board White
Noted for its flexibility and low-temperature toughness, LDPE is commonly used in plastic bags and sheets.
LDPE White
Known for its stiffness, electrical resistance, and heat resistance, PBT is ideal for electrical components and casings.
PBT Black
PBT Milky White（Natural）
With high heat resistance and mechanical strength, PPA is used in high-performance parts for automotive and electronics.
PPA Beige
Used extensively in fiber for clothing and containers for liquids and foods, PET is valued for its durability and clarity.
PET Black
PET White
PET+GF30 Black
PET+GF30 White
Offers exceptional chemical and heat resistance, suitable for automotive and industrial applications under high temperatures.
PPS Black
PPS White
PPS+GF30 Black
Lightweight and easy to mold, PS is commonly used in disposable cutlery, plastic models, and CD cases.
PS Transparent
PVC is versatile, resistant to environment and chemicals, widely used in construction materials, pipes, and medical devices.
PVC Grey
Known for its non-stick properties and high heat resistance, PTFE is commonly used in cookware and electrical insulation.
Teflon (PTFE) Black
Teflon (PTFE) White
With high abrasion resistance and impact strength, UPE is used in applications like wear strips and liners.
UPE Black
UPE White
插入成型
能力
Termite Precision insert molding solutions manufacture parts with different functional and aesthetical needs. These guidelines will help improve part manufacturability, reduce lead time, and improve the part aesthetics. You can check the following standard design considerations:
| 标准 | 说明 |
|---|---|
| 标准 最大部件尺寸 | 说明 800×1000×400mm 31.50×39.37×15.75 in. |
| 标准 Manimum Part Size | 说明 2×2×2mm 0.08×0.08×0.08in |
| 标准 Substrate Wall Thickness | 说明 From 0.5 to 3mm From 0.20 to 0.12 in. |
| 标准 宽容 | 说明 +/- 0.025 mm +/- 0.00098 in. |
| 标准 Inserts | 说明 Inserts can be female and male. They both can improve a product’s appearance and utility. |
| 标准 Mold Validation | 说明 Provide T0, T1, T2 samples before mass production |
| 标准 Inspection and Certification Options | 说明 First Article Inspection, ISO 9001, ISO 13485 |
| 标准 准备时间 | 说明 From mold making to sample delivery: 15-45 business days |
Advantages of Insert Molding
Insert molding reduces assembly and labor costs, enhances part strength and reliability, and allows for multi-material and complex component integration.
- Eliminate assembly: Insert molded parts do not require assembly because there is only one manufacturing process.
- Reduce costs: The removal of the assembly process reduces the cost of the insert molding process compared to the standard injection molding.
- Reduced part size and weight: Insert molded parts that weigh less than all-metal parts.
- Improve part strength: Insert plastic molding securely integrates metal inserts, enhancing wear resistance and structural integrity compared to traditional assembly methods.
Applications of Insert Molding
- Consumer Goods: The custom plastic insert molding is suitable for making consumer goods due to its functional and aesthetic benefits.
- Medical Devices: Ensure the plastic is biocompatible before you choose insert molding to make devices and products such as medical implants.
- Aerospace and Automotive: Applicable in making handheld devices such as screwdrivers, scissors, dials, and knobs.
- Communication Devices: Applicable in the aerospace and automotive industry due to the strength and durability of molded parts.
插入成型
vs Overmolding
Insert molding integrates pre-formed inserts, often metal, into a single molding process, creating a unified part. Overmolding, a multi-step process, molds one material, typically a TPE, over a rigid substrate. Insert molding offers single-shot efficiency for enhanced strength and reduced assembly. Overmolding excels in creating parts with varied textures and functionalities, like a toothbrush with a rigid core and soft grip. Here’s a video to explain the vital differences between these valuable processes.